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Defekterkennung auf lackierten Karosserien

Defekterkennung auf lackierten Karosserien

Defekterkennung auf lackierten Karosserien

Vollautomatische Oberflächeninspektion von lackierten Karossen

reflectCONTROL Automotive ermöglicht die vollautomatische Inspektion von lackierten Karossen. Die robotergestützten Systeme ermöglichen die Erkennung, dreidimensionale Vermessung und Klassifikation typischer Lackdefekte wie Einschlüsse, Krater, Läufer, etc. Dies ermöglicht die roboterbasierte automatische Bearbeitung der Defekte, die Up-Stream Analyse zur Identifikation der Fehlerquellen sowie die laserbasierte Markierung für eine eventuelle manuelle Bearbeitung der Defekte.

Die reflectCONTROL Systeme bestehen aus Sensor, Roboter, Rechner sowie Software- und Schnittstellenpaket. Je nach Anforderung stehen verschiedene Versionen des Systems zur Verfügung, die in Abhängigkeit der Kundenanforderungen konfiguriert werden. Die Anzahl der benötigten reflectCONTROL-Sensoren und Roboter lässt sich flexibel an den geforderten Durchsatz anpassen.

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Besonderheiten

  1. Komplettintegration durch Micro-Epsilon: Sensoren, Roboter, Auswertung und Integration aus einer Hand
  2. Klassifizierung auf Basis von 3D-Defektdaten
  3. Patentiertes Konzept zur automatischen Nachbearbeitung mittels Roboter
  4. Flexible Multi-Roboter- und Multi-Zellenkonfiguration
  5. Kurze Taktzeiten dank schneller Inspektion und Auswertung
  6. Hohe Positionsgenauigkeit der Defekte
  7. Hohe Erkennungsraten
  8. Wartungsarm
  9. Integrierte Appearance-Messung
  10. Zuverlässige Unterscheidung zwischen relevante und nicht relevanten Defekten (auch am KTL)
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